Views: 0 Author: Site Editor Publish Time: 2026-07-30 Origin: Site
In recent years, manufacturers around the world have been facing increasing challenges, including rising labor costs, shortage of skilled workers, and growing requirements for production efficiency.
The fastener manufacturing industry is especially affected because traditional thread rolling production often requires manual loading and unloading operations.
To improve productivity and reduce dependence on manual labor, a fastener manufacturer in Russia upgraded its production line by installing an automatic thread rolling machine.
The customer is a fastener manufacturer located in Novosibirsk, Russia.
The company specializes in producing:
construction bolts
mechanical screws
standard fasteners
customized threaded components
Before the upgrade, the factory mainly relied on manual operations during the thread rolling process.
Operators were responsible for:
loading workpieces
monitoring production
collecting finished parts
Although this method was workable, it created several challenges:
Manual loading limited machine utilization and reduced continuous production capability.
As labor costs increased, maintaining sufficient skilled operators became more difficult.
Human operation differences could affect:
feeding consistency
production speed
product quality stability
The company needed a more efficient and reliable production solution.
The customer wanted to achieve:
continuous thread rolling production
reduced manual operation
higher daily output
easier machine operation
stable product quality
After evaluating the production requirements, an automated thread rolling solution was recommended.
To meet the customer's requirements, we provided an automatic double-axis thread rolling machine.
The machine integrates multiple functions into one production system:
automatic feeding
automatic thread rolling
automatic unloading
automatic counting
variable frequency speed control
This allows the machine to operate continuously with minimal operator intervention.
The automatic feeding mechanism replaces manual loading.
Benefits include:
continuous production
reduced labor requirements
improved feeding consistency
higher machine utilization
The machine automatically completes the thread forming process.
Compared with manual operation, automated rolling provides:
more stable production cycles
consistent thread quality
reduced operator workload
The integrated counting system helps operators monitor production quantity.
Advantages:
easier production management
accurate output statistics
improved production planning
The machine is equipped with speed adjustment capability.
Operators can quickly adjust production parameters according to different products.
This allows faster switching between:
different bolt sizes
different screw specifications
different production requirements
After installation, the customer completed trial production and evaluated the performance of the automatic thread rolling line.
The results showed significant improvements.
Before automation:
approximately 8,000 pieces per shift
After automation:
more than 12,000 pieces per shift
The production capacity increased by over 50%.
The automated production line significantly reduced manual intervention.
Previously:
multiple workers were required for loading and unloading
After upgrade:
only one operator was needed to manage the production line
Automation helped reduce human operation differences.
The customer achieved:
more stable feeding
consistent rolling cycles
improved production quality
The customer commented:
“The automatic feeding system works reliably. Even new employees can operate the equipment independently after short training. This machine solved our long-term problem of labor shortage.”
The company has now adopted the automatic thread rolling production line as its main manufacturing method and plans further automation upgrades in the future.
For fastener manufacturers, automation provides several advantages.
Automatic feeding and unloading allow continuous operation and reduce idle machine time.
Automation reduces the need for manual operations, helping manufacturers overcome labor shortages.
Automatic systems provide more consistent:
feeding position
production speed
processing cycles
This helps maintain stable thread quality.
Modern automatic thread rolling machines are designed with:
simple parameter adjustment
user-friendly controls
quick product changeover
Even operators with limited experience can learn operation quickly.
Automatic thread rolling machines are widely used for producing:
construction bolts
screws
threaded rods
automotive fasteners
industrial fasteners
standard hardware components
They are suitable for manufacturers requiring:
high production volume
stable quality
reduced labor input
An automatic thread rolling machine is a production machine that integrates automatic feeding, thread forming, and unloading functions to produce threaded components with minimal manual operation.
Automation improves production by:
increasing machine utilization
reducing manual handling
improving production consistency
lowering labor requirements
Yes. Depending on the production configuration, one trained operator can usually monitor and manage the automated production line.
Typical products include:
bolts
screws
threaded rods
construction fasteners
industrial hardware components
Yes. Automatic thread rolling machines are especially suitable for factories producing large quantities of standard fasteners where production efficiency and consistency are important.
This Russian fastener manufacturer successfully upgraded from manual operation to an automated thread rolling production system.
By introducing an automatic thread rolling machine with feeding, rolling, counting, and unloading functions, the company achieved:
more than 50% production efficiency improvement
reduced dependence on skilled labor
more stable product quality
easier production management
For fastener manufacturers facing labor shortages and increasing production demands, automation is becoming an important solution for improving competitiveness.
