Views: 0 Author: Site Editor Publish Time: 2026-08-08 Origin: Site
The construction industry requires large quantities of reliable threaded components for applications such as scaffolding systems, structural supports, anchor bolts, and steel construction projects.
As construction projects continue expanding in Russia, manufacturers are facing increasing demand for:
higher production capacity
better thread accuracy
stable product quality
shorter delivery times
A Russian construction fastener manufacturer successfully upgraded its production capability by installing a ZC28-6.3 three axis thread rolling machine, achieving approximately 50% higher production efficiency and improved thread quality.
At the beginning of 2025, we received an inquiry from an important customer located in the Sverdlovsk region, Russia.
The company has more than ten years of experience in manufacturing construction fasteners.
Its main products include:
scaffolding threaded rods
adjustable support rods
through-wall bolts
threaded components for construction projects
customized fasteners
These products are widely used in:
construction sites
steel structure projects
industrial buildings
infrastructure applications
With increasing market demand, the customer's existing production equipment could no longer meet the requirements of modern manufacturing.
Before upgrading the production line, the customer faced several challenges.
The existing equipment required longer processing time for large orders.
During peak production periods, the factory struggled to maintain delivery schedules.
When producing:
long threaded scaffolding rods
thin-wall pipe threads
hollow components
the customer frequently experienced:
thread deformation
thread misalignment
unstable thread profiles
These problems affected product reliability and increased inspection requirements.
For construction fasteners, thread accuracy is critical.
Poor thread quality may affect:
assembly performance
connection strength
customer acceptance
The company needed a more stable thread forming solution.
After analyzing the customer's products and production requirements, our technical team recommended the ZC28-6.3 three axis thread rolling machine.
The machine was selected because it is especially suitable for:
long threaded rods
hollow components
pipe materials
construction fasteners
Compared with traditional two-axis thread rolling machines, three-axis technology provides additional support and better forming stability.
Three synchronized rollers support the workpiece from multiple directions.
This helps reduce:
workpiece deformation
vibration during rolling
thread deviation
It is particularly suitable for:
scaffolding rods
pipes
hollow parts
long threaded components
The three-roll structure distributes forming force more evenly around the workpiece.
Advantages include:
consistent thread profile
smoother surface finish
improved dimensional accuracy
The stable rolling process reduces:
defective products
adjustment frequency
production interruptions
This helps manufacturers maintain continuous production.
To meet the customer's requirements, the machine was customized before delivery.
Considering Russian power standards, the machine was configured with:
380V power supply
50Hz electrical system
According to the customer's product range, suitable rolling dies were selected for:
threaded rods
support rods
construction fasteners
Before delivery, the machine completed a comprehensive testing process.
The inspection included:
The machine was tested to verify:
operation stability
rolling performance
hydraulic system reliability
continuous production capability
We provided:
finished samples
testing videos
inspection reports
The customer confirmed that the produced threads met their requirements.
After the machine arrived in Russia, remote video support was provided during installation and commissioning.
Thanks to the user-friendly control system, the customer's operators learned machine operation after only one day of training.
After three months of production testing, the customer achieved significant improvements.
Compared with the previous production system:
Before:
some orders required two production shifts
After:
the same orders could be completed within one shift
This significantly improved:
delivery speed
production capacity
order handling ability
The customer reported significant improvements in:
thread surface smoothness
thread profile consistency
dimensional accuracy
The produced scaffolding rods and adjustable supports successfully passed relevant industry tests.
During continuous operation:
equipment failure rate remained very low
only regular lubrication and maintenance were required
This helped reduce:
downtime
maintenance costs
production interruptions
The customer representative commented:
“This is one of the most successful equipment purchases in recent years. The three axis thread rolling machine not only improved production efficiency but also significantly improved product quality. Our customers are now more satisfied with our threaded products, and orders continue to increase.”
Due to increasing market demand, the company is planning additional production lines and considering purchasing more thread rolling machines.
Three axis thread rolling machines are widely used for producing:
scaffolding rods
adjustable support rods
anchor bolts
structural connection parts
threaded pipes
hollow components
long shafts
special threaded parts
Scaffolding rods are usually long and require stable thread forming.
Three-axis rolling technology provides better support and reduces deformation during processing.
Typical applications include:
threaded rods
construction fasteners
hollow parts
pipe threads
anchor bolts
Thread rolling forms threads by material deformation instead of removing material.
Advantages include:
higher thread strength
better surface finish
improved fatigue resistance
faster production speed
Yes.
Three-axis thread rolling machines are especially suitable for thin-wall tubes and hollow components because the three rollers provide better support.
Key factors include:
selecting the correct rolling machine
maintaining proper die adjustment
using suitable rolling parameters
performing regular maintenance
By introducing the ZC28-6.3 three axis thread rolling machine, this Russian construction fastener manufacturer successfully improved its production capability.
The upgrade achieved:
approximately 50% higher production efficiency
improved thread quality
reduced production defects
lower labor and maintenance costs
For manufacturers producing scaffolding rods, threaded supports, and construction fasteners, three axis thread rolling technology provides an effective solution for achieving stable and efficient production.
